Another Techno wonder from Terrawatt Labs- Laser Diode mount with adjustable lens
Well…I have been working on a new design Laser Diode mount with an adjustable lens arrangement. This design will work very well with Dave's 2mm fL Collimation lenses… as the very small focal length demands precise X-Y placement of the lens relative to the G71 diode axis. I placed this info here…because this thread has become the general catch-all for anything related to the G71…especially optics.
Please see the attached pics and drawing. B4 you question the over the top nature of this design….yes…I agree it MAY be a bit OTT…but humor me….I want to do the best possible job at taming this diode…I think we have FINALLY arrived at the optimal optical lens selection….I want to achieve optimal alignment with minimal aberrations…with the LEAST time/work. If you share the same perspective…..you will see the value in this design…which basically keeps the LD position constant…but provides adjustability for the collimation lens.
To start…there is a cylinder within a Brass Main block. The main block was machined from 1 ˝” square (38.1mm) Brass bar stock. The cylinder is a modified Axiz Copper Module with the G71 pressed in. I prefer the pressed in design because….the first contact with the LD is a very tight fit…providing the best thermal transfer between the diode and its host. The cylinder was chosen because we need to have the ability to rotate the LD/Copper host to correctly orientate the LD slow axis for the optics correction. Of course…the interface between the Axiz module cylinder and the Brass Main block will have an extremely thin application of OCZ Freeze Thermal paste. After the slow axis position has been set…the cylinder module is then clamped with 6-32 set screws ( S1 and S2 )
Next…the main feature of this design…the ability to adjust the X-Y position of the collimation lens. The pics show a 405-G2 lens. I have the LSP 2mm collimation units on order. The lens is screwed into a brass disc with a M9 threaded bore. This position disc sits in a recessed pocket with a 25.4mm ID bore. The disc is held within the pocket by an acrylic capture plate. This plate is secured to the main block with four (4) 4-40 bolts (C,D E & F). The thickness of the position disc and the recess pocket must be equal to allow the disc to move in the X/Y…but not the Z direction. Two (2) very small springs are placed in the gap between the disc OD and recess pocket ID. These springs ( 3/16” dia.) apply pressure toward the positioning Bolt A and Bolt B. So…by adjusting the A and B bolt….the position of the disc….and the collimation lens axis…can be aligned to the LD axis.
So…there you have it…Another techno wonder…from Terrawatt Labs. This unit does take some time to machine. I may sell these. PM me if you are interested. Thanx for reading all this blah, blah !
BEAM
Note: Some pics are of the finished build and some pics are as the build progresses.
Beam Axiom #1 ~The Quantum well is DEEP ! Photons for ALL !!
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Beam Axiom #2 ~Yes...As a matter of fact...I DO wear tinfoil on my head !!
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Beam Axiom #3 ~Whe'n dout...Po ah Donk awn et !!
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Beam Axiom #4 ~A Chicken in every Pot, and a Laser Lumia in every Livingroom !!
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Beam Axiom #5 ~"Abstract Photonic Expressionism"....is "Abstractonimical" !!
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Beam Axiom #6 ~ "A Posse ad Essea" ~ From being possible to being actual ...is the beam target !