
Originally Posted by
planters
It is funny how independent experimenters invent the same basic techniques. Each of my lasers has a different near field beam pattern; 20 dots blue, 16 dots red and single dot DPSS telescoped up to match the approximate, but not exactly 8x10 mm red and blue beams. My existing alignment method is: First, overlap on each dichro and align in the far field. Then, using smoke (I really enjoy this part) co-align each beam so that any additional width of a particular beam is balanced on each side of a narrower beam (more sensitive than dichro) and align in the far field. Finally, using a machinists square balance the distance to block each wider beam on each side of a narrower beam and once again re-align in the far field. The tweak I have to make to co-align the lines in the far field (12m) is no more than 10mm (1/2 the line width) and is stable so this seems to solve this. I'm more concerned with the hard won, tight 8mm static beams widening out to 20mm when scanned.
Steve,
There is one optical issue that might remain. I am using large scanner mirrors (14mm wide x 19mm long) and I am filling them. If they are flexing/twisting they might explain defocus. The fact that all three beams are suffering a similar 1.2 mrad additional spread might support this. One easy check would be to compare the far field line when the scanner is producing more/less acceleration. Does simply decreasing the K number ie 30K to say 20K actually decrease the instant to instant accelerations?
The PSUs I am using are from Mean Well and have an advertised rating of aprox 4x my peak draw by the Flex Mod P3s that are driving the diodes. I will measure the far field green line without modulation.
As I mentioned in another thread I am as yet without my replacement oscilloscope, so I can't look at the PSU output directly.
Marc,
You ground everything to one point and use Eye Magic scanners have you measured the static beam (before any scanner optics) vs. far field beam width?
My projected graphics are still very nice. A line width the size of an American Quarter at 12m may be typical, I don't know.