OK, I'll pipe-in...
Yes, with the one-unit, the one-clear fault is the wide-open TEC - and, it clearly *arrived* that way, it was not 'fried', from use, etc.. So, for this unit, since there's no real 'heatsinking' via the TEC, and - with the TEC not able to work, at all - the poor little quad just turns itself into an oven, and the diodes, well... die...slowly but surely they drop to next to nothing...
The second-order problem - which plagues *both* units, is more of a 'design-issue', in-that, a) - imho - the optics-used are incorrect for this type of combo - they should be mirrors, not dichros - Yeah, you can use dichros, but these are more the type you would use for 'summing' ie: 532 with the 445, not the 'best' per-se, for R-only.. Additionally, b) they - (again, imo) - are *way* too-thick, and they are clearly 'cropping' a good 1/3 of the useable-power sweet-spot.. Yes, it's understood - that's 'inherent with knife-edging', but it's also true that the thinner the 'kerf', the more efficient you can make your knifing / power-output... So, really - both of these just need to be rebuilt... and the one TEC, replaced..
I've offered to help Sir C to re-do these - and w/O any 'sales-strings attached'- I'm sure between Herr Janitor and I, we can make quick work of reparing these 'sick patients', and have 'im up an running 3-4W, as-purported, inside of a long-afternoon... we've got thin-kerf mir, and some actual 'blue-band specific' dichro that is *insanely* efficient @ 445 - Spec and I were both left jaw-agape - it has to be like 99.9999% R for 445... unBluelievable...
..but, clearly, the builder at least needs to make the time to take care of his customer - at *least* communicate and make amends on the TEC / perhaps some 'restitution' for the additional time / labor that needs to be spent on these, to get them where they *should have been* when they landed... Yeah, everyones' busy / up to their eyeballs in cow-chips, but.. ya gotta at *least* communicate, and try to make it right.. my 'faux pas' with Sir Clan, awhile back is a shining example.. I did drop the ball on him - certainly, not out of any 'malice' or intent, but - no matter - he was totally right, and I deserved the 'spanking' I got..But, it got him the results He wanted - and deserved - he got his replacement Controller, and, afaik, it's still cranking away, happier than a pig in
..So, hopefully, Sir C can get some response / a new TEC, etc, at least, from the builder, and we can move this along, and get him on his way to happy 'B-G-Cyandom'..But, no - it's not something 'the Op is 'doing' or not-doing', etc... the Mang has got skillz and 'a clue'.. that's just my objective observation..
Dos centavitos..
ciao
j




- I'm sure between Herr Janitor and I, we can make quick work of reparing these 'sick patients', and have 'im up an running 3-4W, as-purported, inside of a long-afternoon... we've got thin-kerf mir, and some actual 'blue-band specific' dichro that is *insanely* efficient @ 445 - Spec and I were both left jaw-agape - it has to be like 99.9999% R for 445... unBluelievable...
But, it got him the results He wanted - and deserved - he got his replacement Controller, and, afaik, it's still cranking away, happier than a pig in 

....and armed only with his trusty 21 Zorgawatt KTiOPO4...
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Because when it breaks down they have to replace the diode or do another repair that will cost money.
