
Originally Posted by
andythemechanic
I think when the diode needs a soft start it is just Extremely overdriven. A laser diode driven in spec can be modulated with really fast currents without damage, if you modulate with very short pulses in the µs range you can even overdrive it 2x or so (depending on the diode). If a diode dies with fast current rise but not under slow ramping of the current here is what happens: When you ramp it up slow the finite thermal conductivity of the diode leads to a temperature rise and reduced efficiency and less output intensity, which is low enough not to damage the front facet. If you switch on the current fast, temperature is still low when the diode output power reaches it's max and the output power is much higher, high enough to blow the front facet.
You can test if this is the case by taking cw and pulsed PI-curves. I would assume that the cw PI curve is not linear anymore at some current but rolls over due to reduced efficiency.