Welcome to PL. My first suspect would be a mis-wired projector. Pin 25 on the DB is signal ground per the ILDA standard. Usually a hot cable would point to a mains wiring issue, in which case, I urge you to take care with safety.
My first guess would be mains to PC grounding issues. Ie current flowed on 25 through the Ishow body down the USB to the PC ground.
After that it gets sticky to diagnose.
Do you have access to a oscilloscope?
Nothing else should approach a level to heat a cable, unless something is really, really, wrong.
Jaycar suggests your a Aussie or Kiwi, so where are you located? You may find some one from PL is close by. This is where filing out the profile helps.
Steve
Qui habet Christos, habet Vitam!
I should have rented the space under my name for advertising.
When I still could have...