Summary:
Modern glycol (polyvalent alcohol) based fog machines work with a chamber temperature that should be below 360-400'C and are driven by vaporization mechanisms(3). They are designed to avoid combustion, although small amounts of various extremely toxic combustion products can be generated when the fluid is initially sprayed onto the chamber heater. If the chamber temperature is incorrect, the mechanisms that create reaction toxic products are greatly accelerated. Seven chemical materials (2) used in combination with water have been found to be reasonably safe when used in these machines as designed provided the chamber temperature is correctly limited and droplet size is verified to be within a certain range. Certain materials such as Ethylene Glycol have been found to be very hazardous when used and have been removed from the market. Extreme low cost or home made machines may easily have excessive chamber temperature and are to be avoided.
Modern machines have moved away from early mixtures of pure glycerin or pure propylene glycol with water due to the fact that these mixtures have a lower index of refraction, require higher chamber temperatures, have poor droplet size, lower vapor pressure, and result in a slippery residue. While these mixtures may work, modern machines have lower chamber temperatures and are optimized for proprietary mixtures. Modern mixtures are optimized for a high index of refraction resulting in greater light scattering for a given volume of fluid, thus enhancing safety and reducing the amount of fluid needed. Modern mixtures are not creating smoke, which is a combustion product. Very pure, sterile, fluids are needed, to ensure safety and to prevent early clogging of nozzles or scaling in the heater chamber. Proprietary Additives are used to ensure mixing and long term stability.
Homemade binary mixtures of readily available chemicals with distilled water are likely to be poor performers. While some would like to claim that any mixture will work in any machine, in reality modern solutions are highly optimized in terms of performance, cost, and operation at low chamber temperatures to enhance safety.
Thus fluids from different manufacturers may not be interchangeable with all machines.
Maximum peak levels of 40 milligrams per cubic meter of fog in air and a eight hour daily maximum exposure maximum of 10 milligrams per cubic meter during a eight hour day exist in US and UK standards for staff and recommended audience exposure to fog. Exposure shall be minimized to persons who have Asthma, Respiratory Disease, Allergies, are Pregnant, Aged, or are Children. REF (1)
Quoting the PLASA Manual: " In the United Kingdom, propylene glycol has an Occupational Exposure Standard (OES) of 470mg/m3 total, with a limit of 10mg/m3 for the particulate component. Diethylene glycol has an exposure standard of 100mg/m3, and for glycerin the standard is 10mg/m3. " REF (4)
ESTA, OSHA, NFPA, IATSE, and Actors Equity Contact standards apply to the commercial use of fog machines in the US. Standards also exist in the UK for the safe use of Fog.
Recommendation: That the PL community follow commercial practice and thus no longer refer to Aqueous / Glycol based Fog machines as Smoke Machines. The functional mechanisms are entirely different, chiefly vaporization vs. combustion.
References:
(1)ANSI STANDARD E1.23 2006 Design and Execution of Fog Effects
(2)ANSI STANDARD E1.5 2003, 2009 Theatrical Fog made with Aqueous Solutions of Di and TriHydric Alcohols
(3)ANSI STANDARD E1.29 Product Standard for Product Safety Standard for Theatrical Fog Generators that Create Aerosols of Water,
Aqueous Solutions of Glycol or Glycerin, or Aerosols of Highly Refined Alkane Mineral Oil
(4) PLASA: INTRODUCTION TO MODERN ATMSOPHERIC EFFECTS, 4Th Edition. C: 2012 PLASA
(5) BSR E1.23 - 200x, Entertainment Technology - Design and Execution of Theatrical Fog Effects
-------------Steve---------------------------
Last edited by mixedgas; 06-11-2014 at 05:06.
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