CCD cameras will pick up 808nm light very easily. You might want to use a camera to see if the "visual" light output from the diode is the same as one of your other lasers. Of course, you need to be *extremely* cautious about running any of these lasers with the cover off e.g. don't try it unless you have safety glasses for 808nm and 1064nm light. If the "visual" brightness on the camera is dramatically less, you may have a bad diode.
I'd have to agree with the other guys though, probably alignment. Does the output vary greatly as it warms up?
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