I've got the KTP temperature pretty well regulated. I set it to 30ºC and coarse adjusted the angle to maximize green, then I tweaked the temperature to maximize output. Wow, two degrees is the difference between max output and almost no output. The TEC layout seems to be working OK, at least for these lower powers. I'm regulating to +- .1 degrees or so.
I've been tweaking the cavity design to get a good waist into the KTP. I should be at about 80 microns. I found a research paper that had SHG conversion efficiency measurements for a crystal that's very close to what I'm using. The way I've been thinking about this is, assuming I want 10 - 20% conversion rate (to act as an output coupler), there will be an optimal pump power and beam waist into the KTP I need. I should choose the final output power I want, compute the intracavity power for the optimum output coupling, and design the cavity to focus to a waist that gives the needed power density in the KTP to hit that conversion efficiency. Does that sound like the right plan?
One thing I was thinking about is my output coupler transmissivity is now variable with pump power, and this makes linear control of the laser output hard. Go below the optimum power, conversion efficiency drops way off and output drops with the square of the pump power. Pump higher than the design goal and all you get is more waste heat and little added output because the transmissivity increases (decreasing efficiency). Am I thinking about that the right way?
At 80 microns the power density is not enough to get decent conversion, but I did try replacing the 20% OC with HR 1064 HT 532 and I carefully monitored temperature of the vanadate as I slowly ramped up the pump current. I can get OK power out of this - at 22 amps pump current (the max I've been comfortable trying) I see about 250mw of pure green. Compare this to IR however (where I get a little over 2 watts) and the efficiency is way off. When I plot power input to output for both green and IR the slope of the graph looks the same -- if I was hitting a tighter waist I would expect the green to have a steeper slope.
I'm also using a PCX lens to focus into the KTP. I would rather do this with mirrors for less loss, but I haven't found a mirror combination that gets the the waist I need. The lens I'm using has a N-BK7 substrate, which adds about 8% loss to the cavity. Thor Labs has lenses made from MgF2 that have a transmissivity of 95% so I'll go for one of those once I get this dialed in. Still like to reclaim that 5% though so I haven't totally given up on a mirror solution.
Beam Shot
