
Originally Posted by
majorlee
So it seems the my 350mW(ish) 635nm red is so damn fat it wont even all fit on the first X scanner and it goes over the side of the Y scanner - its losing loads of the red power which would be better used in the main beam
I have seemed to align everything up now and getting a sort of near satisfactory white beam, it involved having to take out a metal plate under the green to get it lower since it was way to high and adjustments made it miss the dichro altogether!!!

Also the adjustment screw for the blue is so far resessed that i needed micro-surgery to try and adjust the Y axis
but the red beam going up over the scanners (the edges) seems to be brighter and more defined than my show beam
Do u think it would be better to ask for a 650nm replacement from the seller

've been there. I used is a reverse telescope or collimator in reverse. What it does is compressing the beam so it fit's onto galvos. Yes it screws up divergence even more then before but playing around produces a satisfactory beam.
http://www.youtube.com/watch?v=0CtnoJwvqp4
You will have to lift some of the elements. When my new blue came I had to lift green + blue + both dichros and galvos.
Making spacers for your lasers/dichros/galvos is a well known fact and requires patience and a good collection of different size aluminum sheets...plus..bend saw drill press and a stationary grinder.
Asking for 650 will requires you to get minimum a power of 4 of 635. So if your's is 350mw then you will need 1.5W of 650nm.
You basically came across exactly the same problems everyone making over 200mw 635nm has.
I hired an Italian guy to do my wires. Now they look like spaghetti!