Sean;
I see you are in the UK... Maybe you can get together with one of the more experienced members near you and do some tests.
I would be happy to tune your scanners for you, but the shipping costs to and from the US would probably be prohibitive. Let me know though.
The loud noises and overheating issues you mention are cause for concern. When I reviewed the ScanPro20's, I found that they ran *very* cool, and only got noisy when I really pushed them. I'm very surprised that you're having overheating problems with them, as they were some of the coolest-running scanners I've ever tested.
Adam