Andy,
I had the same issue you had with audible noise when increasing lamp current on my LS800.
In my case, the lamp current and output itself was stable as far as i could tell but the laser output was eratic.
I solved my issue by increasing the Q switch RF output
I suspect the noise you may be hearing is an eratic first pulse drilling your optics as the Q switch isnt handling the increased optical power very well.
Pat is the expert here and I would love a full on technical discussion but he is too afraid to talk..LOL
Hope you sort it out !